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Started Rudder Final Assembly (12/3/09)

1.4 Hours - My order from onlinemetals.com finally arrived yesterday.  The two pieces of metal I received were a 5 foot long piece of aluminum angle and a 6×2 inch piece of 3/16” cold rolled steel....

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Continued Rudder Assembly (12/5/09)

5.3 Hours - My girlfriend and I will be moving in a couple of weeks.  The good news is that I’ll soon have a two-car airplane factory.  The bad news is that I’m scrambling to get the rudder to a stage...

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More Rudder Final Assembly (12/6/09)

1.0 Hours - I was able to get a little more work in on the rudder today.  I finished setting all the rivets I could in both ribs.  I tried the back riveting method in the EAA videos (use a thin bucking...

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0.1 Hours Worked Is Still Worth a Log Entry (12/7/09)

0.1 Hours - My first of two orders from Van’s arrived today.  This one contained a bunch of LP4-3 pop rivets and 1 ounce of tank sealant.  I really only needed one rivet to finish the rudder, but I...

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Four More Rivets In The Rudder (12/9/09)

0.1 Hours - My second order of rivets arrived from Van’s today.  I love their quick service on these small orders…and their prices are descent too. This order contained twenty MK-319-BS blind rivets....

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Black Death (12/30/09)

1.8 Hours - Finally, I was able to get back to work on the RV today.  First, I quickly fixed a bad blind rivet in the rudder.  I noticed this rivet was standing proud of the rib prior to moving, but...

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Rudder Finished…Finally! (1/9/10)

3.8 Hours - This morning, in San Antonio, we woke up to a temperature of 15 degrees!  I had to go to work briefly, and, by the time I went into the garage, it had warmed up to a toasty 32.  Despite the...

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Top Rudder Tip Installed (4/3/10)

1.5 Hours - For my third tip, I decided to install the top rudder tip.  I’m avoiding the horizontal and vertical stabilizer tips for as long as I can because those have to be closed before they can be...

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Internal Rudder Stop

Rudder stops are another one of those RV things where you can ask 5 people and get 10 different opinions.  After reading as much as I could about the pros and cons of internal vs. external stops, I...

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Rudder Stop Installed (5/25/10)

0.5 Hours - With very little left to do on the empennage, I went ahead and installed my internal rudder stop.  Nothing complicated…just clamp it in place and use the holes in the rudder stop to drill...

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